Sensor to lead wire is done using spot welding machines with specially designed electrodes.

• Igntion Coil - The ignition coil is a high voltage (low current) transformer that converts the
• vehicle's 12 volt power supply to the 25-30,000 volts required to jump the gap of the spark plug, thus instigating combustion
• Copper Wire to be Fused to Terminal – Wire Dia. 0.5mm to 0.8mm Max.
• Terminals – Tin Plated Copper – 1.0mm Thk Max.
• Machine – Dual Head SPM – AC
• Horizontal Mounted Weld Heads to Operate simultaneously.
• Weld Heads – Pneumatic Operated/Servo Operated – 2 Nos (Force – 45kgf Max)
• Electrodes / Shanks – Cu-Cr – Water Cooled – 2 Sets
• Transformer – 25 KVA AC – Water Cooled – 1 Nos
• Controller – AC Microprocessor Based – 1 Nos
• Locator with Shuttle – For Loading & In-Out Movement
• Indexing of Locator – By Servo Mechanism
• PLC & MMI – For Program & Sequencing
• Expected Cycle Time for 6 Nos of Weld Joints – 30 Seconds Approx. (Loading / Unloading Extra)

Optional –

• Fixture – 1 Nos with IN-OUT Component Movement – 1 Nos
• Water Flow Switch, Digital Prressure Switch, Tower Lamp & PLC for Integration